Insulcast

Insulcast I-Cast 101 Epoxy Potting Compound

SKU: INSL-I-CAST101-FAMILY

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Description

Insulcast I-Cast 101 is a two-part epoxy potting compound that protects electronics from moisture, vibration, and electrical stress. Pour or pump it around the assembly and it cures to a tough protective mass that keeps the finished part working in the field.

Insulcast I-Cast 101 Benefits

  • Seals out moisture, dust, and contaminants
  • Cushions components against shock and vibration
  • Holds strong dielectric isolation for reliable electrical performance
  • Cures to a hard Shore D 80 mass
  • Matched Part A and Part B for a repeatable 1 to 1 mix

Common Applications

  • Potting power supplies, transformers, and coils
  • Sealing sensors, connectors, and control modules
  • Protecting LED and lighting electronics
  • Encapsulating medical device electronics
  • EV and e-mobility power electronics

Typical Properties

  • Mix ratio by weight: 1 to 1
  • Viscosity, Part A: 16,000 cP
  • Pot life at 25C: 45 minutes (100 g)
  • Cure: 48 hours at 25C, or 2 hours at room temperature plus 2 hours at 130F
  • Hardness: Shore D 80

Surface Prep and Use

Mix Part A and Part B at 1 to 1 by weight until uniform. Pour or pump around the assembly and degas under vacuum for a void-free pot in critical work. Allow 48 hours at 25C, or accelerate with 2 hours at room temperature followed by 2 hours at 130F.

Ordering and Product Support

Browse the full range of encapsulants and potting compounds, or read more about the Insulcast line from ITW Performance Polymers.

Call (800) 220-1966 or email [email protected] for pricing, lead time, and technical help.

Additional information

Weight 40 lbs
Dimensions 48 × 40 × 40 in

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