Chem-Set

UltraLok UL5420 Structural Epoxy Adhesive

SKU: CCA-UL5420

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Description

UltraLok UL5420 is a two-part, room temperature curing epoxy hybrid adhesive designed for structural bonding of metals, ceramics, and most plastics

It cures to a tough, semi-rigid material with high shear and tensile strength. UL5420 is formulated in a 2:1 mix ratio for use in side-by-side cartridges, hand mixing, or meter mix equipment.

This system is commonly selected for structural metal bonding where strength, environmental resistance, and controlled working time are required.


Product Details

Property Value
Chemistry Two-Part Epoxy Hybrid
Mix Ratio 2:1 (Part A : Part B)
Work Time 20–30 minutes at 75°F
Fixture Time 2 hours at 75°F
Full Cure 24–48 hours
Operating Temperature -60°F to 302°F
Mixed Density 9.5 lbs/gal (1.15 g/cc)
Viscosity Part A: 40,000 CPS / Part B: 30,000 CPS
Hardness 75–80 Shore D
Lap Shear Strength (Al to Al) > 4,600 psi
Tensile Strength 9,000 psi
Elongation 3%
Impact Resistance > 150 in/lb
Water Absorption < 1% (24 hrs)
VOC Content 0% by weight
Shelf Life 12 months

Performance and Use

  • Semi-rigid cured profile for structural bonding

  • High lap shear strength on aluminum

  • Good resistance to water, salt spray, inorganic acids and bases, and most organic solvents

  • Room temperature cure with optional heat acceleration

  • Suitable for cartridge or meter mix dispensing


Application and Handling Notes

  • Bring both components to room temperature prior to mixing

  • Mix 2 parts A to 1 part B thoroughly for 30–60 seconds

  • Handling strength is typically achieved in approximately 2 hours at 75°F

  • Full cure properties develop within 24–48 hours

  • Elevated temperatures may accelerate final cure

Available in multiple cartridge sizes for prototype, low-volume, or production dispensing.


Common Applications

  • Structural metal panel bonding

  • Bracket and hardware attachment

  • Composite assembly

  • Ceramic component bonding

  • Industrial equipment assembly


Available Colors and Sizes

Colors

  • White

  • Black

Cartridge Sizes

  • 50ml

  • 200ml

  • 400ml

Each size supports the same 2:1 mix ratio formulation.


Related Products

  • UltraLok UL5420 – 50ml Cartridges

  • UltraLok UL5420 – 200ml Cartridges

  • UltraLok UL5420 – 400ml Cartridges

  • Static Mixing Nozzles for 2:1 Cartridges

  • Manual and Pneumatic 2:1 Dispensing Guns

Additional information

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