Description
Insulcast RTVS 3-95-2 is a two-component, thermally conductive RTV silicone potting compound for electronics that run hot and need protection from moisture, shock, and vibration. It pours or pumps around an assembly and cures to a tough elastomeric mass that pulls heat away from the components while sealing them from the field environment.
Insulcast RTVS 3-95-2 Benefits
- Thermal conductivity of 1.44 W/mK carries heat away from hot-running parts
- Seals out moisture, dust, and contaminants
- Cushions components against shock and vibration
- Flame retardant to UL 94 V0 for fire-safety requirements
- Dielectric strength of 425 V/mm for reliable electrical isolation
- Wide service range from -55 to 260 C
Common Applications
- Potting power supplies, transformers, and coils
- Sealing sensors, connectors, and control modules
- Protecting LED and lighting electronics
- Encapsulating medical device electronics
- EV and e-mobility power electronics
Typical Properties
- Mix ratio (by weight): 1:1
- Viscosity (Part A): 35,000 cP
- Pot life (25C): 1.5 hr
- Cure: 24 hr at 25C, 3 hr at 65C, 15 min at 125C
- Hardness: Shore A 65
- Service temperature: -55 to 260 C
- Thermal conductivity: 1.44 W/mK
- Dielectric strength: 425 V/mm
- Flammability: UL 94 V0
Surface Prep and Use
Mix Part A and Part B at 1:1 by weight. Pour or pump the mixed compound around the assembly and degas under vacuum for a void-free pot in critical parts. Cure 24 hr at 25C, 3 hr at 65C, or 15 min at 125C. Pot life at 25C is about 1.5 hr, so mix only what you can place in that window.
Ordering and Product Support
Insulcast RTVS 3-95-2 is part of our encapsulants and potting compounds line, manufactured by ITW Performance Polymers.
Call (800) 220-1966 or email [email protected] for pricing, lead time, and technical support.







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