CarbonBar

CarbonBar Versatile Flat Stock

SKU: CFS-CB FLAT STOCK

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Description

Raw Material Fabrication Blanks

CarbonBar™ Versatile Flat Stock

Aerospace-grade carbon fiber structural support blanks you cut and drill like wood.

CarbonBar™ Versatile Flat Stock brings absolute manufacturing and design independence to the stone fabrication and millwork shop. This advanced carbon fiber blank operates like high-tech engineered lumber, completely eliminating the scheduling bottlenecks, shipping delays, and high overhead costs of outsourcing plates to local metal fabrication shops or keeping expensive welding rigs in-house.

Give your shop infinite layout freedom. Because this linear flat stock can be cut, trimmed, shaped, and drilled anywhere using standard contractor carbide-tipped tools, your team can fabricate custom cantilever supports, double-sided island stiffeners, wall brackets, and sub-top reinforcement strips on demand right at the workbench.

Watch CarbonBar™ structural flex and load testing in action.

Unrivaled Material Properties

  • 4X Stronger Than Steel: Extreme load-bearing capacity engineered to easily support up to 1000 lbs per pair of fabricated bars.
  • 5X Lighter Than Steel: Safe, fast, and light enough for a single technician to handle on remote residential deliveries or high-clearance commercial builds.
  • 8X Stronger Than Aluminum: Aerospace-grade rigidity that provides virtually zero structural deflection under massive granite, quartz, or porcelain loads.
  • Weather & Corrosion Proof: 100% waterproof composite matrix that will never rust, scale, or rot—built for outdoor kitchens, patio bars, and marine builds.

Complete Jobsite Agility

  • Total In-House Fabrication: Allows your shop to act as its own bracket manufacturer, slicing custom support links instantly to match changing field adjustments.
  • No Specialty Tooling: Works perfectly with your existing carpentry setup—size it with standard chop saws, table saws, or portable circular saws.
  • Double-Sided Island Voids: Spans complex interior cabinet openings smoothly to bridge framing joints securely without sacrificing under-counter seating room.
  • Stone Rodding Reinforcement: High-tensile bars can be epoxied cleanly into sub-top channels to permanently reinforce fragile sink cutouts and narrow stone rails.

Thickness Profiles & Workbench Lamination

CarbonBar Versatile Flat Stock is stocked in 0.4″ Standard Rigidity and 0.2″ Ultra-Thin profiles to accommodate varying project clearances. Beyond standalone support paths, these blanks function as a modular building system. By applying performance structural adhesives like CarbonBond, structural epoxies, or polyurethanes, your shop can **laminate multiple flat stock layers together** right at your workbench. Bonding layers together allows your crew to build custom, double-reinforced structural thicknesses and specialty bracket assemblies tailored to extreme commercial specifications.

  • 0.4″ Standard Rigidity (2-Layer Core): The baseline choice for traditional deep countertop cantilevers and floating island overhang extensions.
  • 0.2″ Ultra-Thin Rigidity (1-Layer Profile): Perfect for shallow routing paths, low-clearance vanity retrofits, or embedded stone rodding channels.
CarbonBar 0.2 inch vs 0.4 inch Thickness Comparison Cross Section

Visual profile cross section of 0.2″ thin stock vs 0.4″ standard rigidity flat stock blanks.

Cabinet Framing Quick-Mount Integration

When anchoring raw flat stock straight across standard cabinet box frameworks, your crew can bypass slow hand-chiseling entirely. Simply notch your vertical cabinet dividers or outer box edges and slide the linear flat stock straight through. By matching the bar with our specialized quick-mount clip, you can lock structural countertop support flush into millwork frames. Intersect your layout lines seamlessly by combining your stock with the CarbonConnect Direct mounting clip for accelerated, heavy-duty field assembly.

CarbonConnect Direct Cabinet Mounting Clip Configuration

CarbonConnect Direct mounting clip integration.

System Technical Specifications Matrix

Product Architectural Property Industrial Standard Value Profile
Material Baseline High-strength aerospace-grade carbon fiber composite polymer matrix profile
Stock Thicknesses 0.2″ Ultra-Thin (Single-Layer Layout) & 0.4″ Standard Rigidity (Dual-Layer Core)
Stock Width Profile 2.00″ Wide standard profile selection
Available Delivery Lengths 48″ Linear Bar Stock & 94″ Linear Bar Stock (Custom longer lengths available by special order)
Load Performance Bound Supports safe uniform distributed limits up to 1000 lbs per matched pair of bars
Jobsite Sizing Compatibility Cuts, sands, and drills easily with standard wood contractor chop saws, table saws, and carbide bits
Lamination Adhesives CarbonBond™ structural polymer, advanced shop epoxies, acrylic adhesives, and polyurethane links
Approved Downstream Substrates Granite, Marble, Engineered Quartz, Sintered Surfaces, Acrylic Solid Surfaces, Plywood, MDF, Steel & Aluminum frames
Origin & Certifications Proudly Extruded in the USA; fully RoHS environmental standard compliant

Bidding for a High-Volume Commercial Millwork Sub-Contract?

Do you require bundled batch wholesale pricing discounts, verified structural testing report sheets, or custom project dimensions pre-cut straight from production lines? Contact our multi-family project coordinators for fast engineering submittal packages.

Additional information

Weight 10 lbs
Dimensions 96 × 2 × 0.4 in
Manufacturer

Material

Carbon Fiber

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