Description
Insulcast RTVS 3-95-1 is a two-part RTV silicone potting compound for encapsulating and protecting electronic assemblies against heat, moisture, and vibration. Poured or pumped around a component and cured, it forms a tough, thermally conductive mass that keeps the finished part working in the field.
Insulcast RTVS 3-95-1 Benefits
- Seals out moisture, dust, and contaminants
- Cushions components against shock and vibration
- Thermally conductive at 1.0 W/mK to carry heat away from hot-running parts
- Flame retardant to UL 94 V0 for fire-safety requirements
- Strong dielectric protection at 500 V/mm for reliable electrical isolation
- Wide service range from -55 to 260 C
Common Applications
- Potting power supplies, transformers, and coils
- Sealing sensors, connectors, and control modules
- Protecting LED and lighting electronics
- Encapsulating medical device electronics
- EV and e-mobility power electronics
Typical Properties
- Mix ratio (by weight): 100:5
- Viscosity (Part A): 15,000 cP
- Pot life (25C): 1.5 hr
- Cure: 24 hr @25C / 4 hr @50C / 15 min @125C
- Hardness: Shore A 65
- Service temperature: -55 to 260 C
- Thermal conductivity: 1.0 W/mK
- Dielectric strength: 500 V/mm
- Flammability: UL 94 V0
Surface Prep and Use
Mix Part A and Part B at 100:5 by weight until uniform. Pour or pump the mixed compound around the assembly, then degas under vacuum for a void-free pot in critical parts. Cure 24 hours at 25 C, 4 hours at 50 C, or 15 minutes at 125 C. Pot life at 25 C runs about 1.5 hours, so mix only what you can place in that window.
Ordering and Product Support
Insulcast RTVS 3-95-1 is part of our encapsulants and potting compounds line, manufactured by ITW Performance Polymers.
Call (800) 220-1966 or email [email protected] for pricing, lead time, and technical support.







Reviews
There are no reviews yet.