Description
Industrial-Grade Epoxy for Superior Bonding Performance
Permabond® ET5422 is a high-performance, two-part epoxy adhesive specifically engineered for structural bonding applications in aerospace, automotive, and industrial manufacturing. Featuring exceptional shear and peel strength, ET5422 is designed to provide long-term durability in demanding environments, including high-temperature and high-vibration applications.
With its thixotropic (non-drip) consistency, long open time, and gap-filling capabilities, ET5422 ensures precise, reliable application—making it the go-to epoxy adhesive for aluminum bonding, composites, and metal substrates.
Key Features & Benefits
✔ High Shear & Peel Strength – Reliable structural bonding for metals, composites, and plastics.
✔ Long Open Time – Provides up to 3 hours of workability, allowing precise assembly.
✔ Thixotropic Formula – No-drip application for vertical and overhead bonding.
✔ Gap Filling Capabilities – Bonds uneven surfaces with up to 5mm gap fill.
✔ High Temperature Resistance – Withstands temperatures up to 115°C (post-cure).
✔ Impact & Vibration Resistant – Ideal for dynamic load-bearing applications.
✔ Accelerated Cure Option – Full cure in 1 hour at 82°C for faster processing.
Typical Applications
✅ Aluminum Bonding – Exceptional adhesion to aluminum and other metals.
✅ Composite Manufacturing – Bonds carbon fiber, GFRP, and polyester GRP.
✅ Aerospace & Automotive – Structural epoxy for lightweight materials.
✅ Industrial & Marine Equipment – High-strength bonding for extreme conditions.
Technical Data
| Property | Value |
|---|---|
| Mix Ratio | 2:1 by volume (100:44 by weight) |
| Handling Time | 16 hours at 23°C |
| Full Cure | 5 days at 23°C (or 1 hour at 82°C for accelerated curing) |
| Shear Strength (Aluminum) | 30-40 N/mm² (4350-5800 psi) |
| Peel Strength (Aluminum) | Up to 320 N/25mm (70 PIW) |
| Impact Strength | 20-30 KJ/m² |
| Hardness | >80 Shore D |
Application Instructions
1️⃣ Surface Preparation – Clean surfaces with acetone or isopropanol. Lightly abrade metals for optimal adhesion.
2️⃣ Mixing – Use dual cartridges or a static mixer to ensure a consistent mix ratio.
3️⃣ Application – Apply adhesive to one surface and assemble within the usable pot life.
4️⃣ Curing – Clamp or fixture parts until handling strength is achieved. Accelerate curing with heat (1 hour at 82°C).
Why Choose Permabond ET5422?
Whether you need an industrial epoxy for aluminum bonding, a structural adhesive for composites, or a high-strength epoxy for extreme conditions, Permabond ET5422 delivers unmatched performance.
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