Xemex Low-Waste Static Mixer – Bell Style w/ Stepped Tip

Description

The Xemex Low-Waste Static Mixer – Bell Style w/ Stepped Tip is a high-performance static mixer designed to reduce adhesive waste, simplify dispensing, and improve mix quality. Built around Xemex’s patented 7-element internal geometry, this compact mixer delivers better mixing than traditional 24- and 32-element helical or square mixers — with less than half the retained adhesive volume.

Its bell-style connection ensures compatibility with standard dual-cartridge and meter-mix systems, while the stepped nozzle tip allows you to control bead diameter or attach needle tips for precise dispensing. Whether you’re potting electronics, sealing housings, or bonding structural components, the X2-B8-7S provides superior control and cost savings.

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Performance Comparison

Compared to traditional static mixers, Xemex offers:

• Retained volume as low as 2.5 mL – up to 75% less adhesive waste

• Lower back pressure, ideal for both manual and automated dispensing

• More efficient mixing using just 7 or 8 elements, thanks to Xemex’s unique internal folding pattern

 

 

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Key Features and Benefits

• Low-retained volume means less wasted adhesive and lower cost per dispense

• Compact 3.07″ (78 mm) body improves dispensing accuracy near substrates

• 7 patented elements outperform traditional 24–32 element designs

• Stepped nozzle tip allows trimmable outlet or needle-tip compatibility

• Bell-style connection fits most dual cartridges and meter-mix systems

• PETG insert offers improved resistance to moisture for sensitive formulations

• Made in the USA with fast, dependable lead times

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Competitive Comparison

Xemex outperforms the following Medmix models in both volume efficiency and back pressure:

• MCQ Series: 05-24L, 08-24T, 08-32T

• MCH Series: 05-18T, 05-24T, 05-32T, 06-24T, 08-18T, 08-24T, 08-32T, 10-32T

• Nordson 160 Series: 160-624, 160-632, 160-824

This advantage translates directly to lower adhesive costs, less material loss, and improved sustainability.

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Common Applications

• Electronic potting and encapsulation

• Gasketing and sealing with precision bead control

• Structural bonding in transportation and aerospace

• Robotic and meter-mix adhesive dispensing systems

• Medical device and wearable electronics assembly

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Real-World Feedback

“The new Xemex mixer worked fantastic with Dow 3-4207. Greatly reduces wasted potting material and also mixed the 2 parts very well. This is exactly what we needed. If you have other customers with similar problems I would highly recommend Xemex.”
— Direct Customer

“My customer had sporadic curing issues running EP965LVLX with a .187 x 48 helical mixer they were using. They dispensed some test patterns with Xemex and got a complete cure. They told me, ‘these mixing sticks work great.’”
— Sales Rep, Eastern US

“My customer tested the new Xemex Mixer with an expensive thermally conductive paste. Xemex worked great! It was easy to see the cost savings from wasting less material in the mixer vs. the Helical mixer they were previously using. They were so impressed they ordered 50 on the spot!”
— Sales Rep, Southern US

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Watch the Xemex Mixer in Action

Xemex vs. Traditional Mixers: Performance & Waste Comparison

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Ordering and Support

Experience the difference a smarter mixer can make. For samples, compatibility checks, or bulk pricing, contact our team today.

• Phone: 800-220-1966

• Email: [email protected]