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Xemex Low Waste Static Mixers

Xemex Low-Waste Technology

Xemex Static Mixers

The Better Way to Dispense Two-Part Adhesives

Xemex™ low-waste static mixers are designed to help manufacturers cut adhesive waste, improve mix quality, and simplify static mixer selection for cartridge adhesives and meter-mix dispensing systems.

Using patented internal geometry, Xemex mixers achieve thorough blending with significantly fewer elements than traditional square or helical mixer designs. That shorter mixer profile reduces retained adhesive inside the nozzle, improves dispensing control, and helps lower material cost over time.

For manufacturers using expensive two-part adhesives, potting compounds, sealants, and structural bonding materials, Xemex offers a practical way to reduce waste without sacrificing mix consistency.

Watch Xemex Technology in Action

Traditional vs. Xemex Static Mixing

Traditional static mixers often rely on long square or helical element designs that trap more adhesive inside the nozzle. Xemex uses a more efficient internal geometry that delivers complete mixing in a shorter length.

Xemex mixers are built to help users:

  • Reduce retained adhesive inside the mixer
  • Lower purge waste and material loss
  • Dispense closer to the work surface
  • Improve control in handheld and automated applications
  • Maintain repeatable, consistent mixing performance

In many applications, Xemex mixers can reduce adhesive waste by up to 75%.

Traditional

Traditional helical static mixer animation

Xemex

Xemex low-waste static mixer animation

Xemex Low-Waste Static Mixer Lineup

The Xemex family includes multiple connection styles and outlet configurations to support common cartridge adhesives and meter-mix equipment.

Xemex Mixer Lineup

Why Engineers Choose Xemex

Shorter Mixers, Less Waste

Patented internal geometry delivers complete mixing in a shorter length, helping reduce adhesive left inside.

Consistent Results

Designed for reliable, uniform mixing across a range of two-component adhesive chemistries.

Better Control

Shorter mixers allow dispensing closer to the work surface for improved bead placement.

Made in the USA

Domestic manufacturing supports supply chain reliability and shorter lead times.

Choose the Right Static Mixer

Selecting the correct mixer depends on connection type, adhesive ratio, mixer diameter, and tip style.

*For best view on mobile, please scroll tables left/right.

Connection Systems

Connection System Typical Ratios Description Example Xemex
Bayonet (A-System) 1:1, 2:1, 4:1, 10:1 Twist-lock style connection used on many cartridge systems X2-A5-7T
Straight Bell (C-System) 1:1, 2:1 Standard straight bell connection for common two-part cartridges X2-C8-8S
Threaded Bell (G-System) 1:1, 2:1 Threaded bell connection that eliminates separate retaining nuts X2-G8-7S
F-System 4:1, 10:1 High-ratio cartridge connection for 4:1 and 10:1 adhesive systems X2-FZ8-8S

Available Diameters

Diameter Typical Use
5.3 mm Precision dispensing
8.7 mm Med to high flow
10.7 mm High volume / thick materials

Available Tip Styles

Tip Style Description
Stepped Tip Trim to control bead size
Tapered Tip Narrow outlet for control
Luer / Slip Tip Supports precision needles

Mixer Cross Reference Guide

Traditional Mixer Retained Volume Xemex Alternative Key Advantage
MFQX 08-24T 8.86 mL Xemex X2-FZ8-8S Lower retained adhesive volume
MFHX 08-18T 7.28 mL Xemex X2-FZ8-8S Reduced purge waste
MFHX 10-18T 12.96 mL Xemex X2-FZ8-8S Shorter mixer body
Standard 24–32 element mixers Varies Xemex 7–8 element mixers Efficient mixing with fewer elements

Adhesive Waste Reduction

Every purge cycle leaves usable adhesive inside the mixer nozzle. Over time, that waste adds up, especially when using structural adhesives, thermally conductive materials, or potting compounds.

Xemex low-waste static mixers help reduce that loss by minimizing retained volume inside the mixer body, improving overall material efficiency.

Ready to Find the Right Mixer?

If you are trying to reduce adhesive waste, improve mix consistency, or find a better mixer for your cartridge glue or meter-mix process, Xemex is worth a closer look.

Xemex Low Waste Static Mixers

Xemex Low-Waste Technology

Xemex Static Mixers

The Better Way to Dispense Two-Part Adhesives

Xemex™ low-waste static mixers are designed to help manufacturers cut adhesive waste, improve mix quality, and simplify static mixer selection for cartridge adhesives and meter-mix dispensing systems.

Using patented internal geometry, Xemex mixers achieve thorough blending with significantly fewer elements than traditional square or helical mixer designs. That shorter mixer profile reduces retained adhesive inside the nozzle, improves dispensing control, and helps lower material cost over time.

For manufacturers using expensive two-part adhesives, potting compounds, sealants, and structural bonding materials, Xemex offers a practical way to reduce waste without sacrificing mix consistency.

Watch Xemex Technology in Action

Traditional vs. Xemex Static Mixing

Traditional static mixers often rely on long square or helical element designs that trap more adhesive inside the nozzle. Xemex uses a more efficient internal geometry that delivers complete mixing in a shorter length.

Xemex mixers are built to help users:

  • Reduce retained adhesive inside the mixer
  • Lower purge waste and material loss
  • Dispense closer to the work surface
  • Improve control in handheld and automated applications
  • Maintain repeatable, consistent mixing performance

In many applications, Xemex mixers can reduce adhesive waste by up to 75%.

Traditional

Traditional helical static mixer animation

Xemex

Xemex low-waste static mixer animation

Xemex Low-Waste Static Mixer Lineup

The Xemex family includes multiple connection styles and outlet configurations to support common cartridge adhesives and meter-mix equipment.

Xemex Mixer Lineup

Why Engineers Choose Xemex

Shorter Mixers, Less Waste

Patented internal geometry delivers complete mixing in a shorter length, helping reduce adhesive left inside.

Consistent Results

Designed for reliable, uniform mixing across a range of two-component adhesive chemistries.

Better Control

Shorter mixers allow dispensing closer to the work surface for improved bead placement.

Made in the USA

Domestic manufacturing supports supply chain reliability and shorter lead times.

Choose the Right Static Mixer

Selecting the correct mixer depends on connection type, adhesive ratio, mixer diameter, and tip style.

*For best view on mobile, please scroll tables left/right.

Connection Systems

Connection System Typical Ratios Description Example Xemex
Bayonet (A-System) 1:1, 2:1, 4:1, 10:1 Twist-lock style connection used on many cartridge systems X2-A5-7T
Straight Bell (C-System) 1:1, 2:1 Standard straight bell connection for common two-part cartridges X2-C8-8S
Threaded Bell (G-System) 1:1, 2:1 Threaded bell connection that eliminates separate retaining nuts X2-G8-7S
F-System 4:1, 10:1 High-ratio cartridge connection for 4:1 and 10:1 adhesive systems X2-FZ8-8S

Available Diameters

Diameter Typical Use
5.3 mm Precision dispensing
8.7 mm Med to high flow
10.7 mm High volume / thick materials

Available Tip Styles

Tip Style Description
Stepped Tip Trim to control bead size
Tapered Tip Narrow outlet for control
Luer / Slip Tip Supports precision needles

Mixer Cross Reference Guide

Traditional Mixer Retained Volume Xemex Alternative Key Advantage
MFQX 08-24T 8.86 mL Xemex X2-FZ8-8S Lower retained adhesive volume
MFHX 08-18T 7.28 mL Xemex X2-FZ8-8S Reduced purge waste
MFHX 10-18T 12.96 mL Xemex X2-FZ8-8S Shorter mixer body
Standard 24–32 element mixers Varies Xemex 7–8 element mixers Efficient mixing with fewer elements

Adhesive Waste Reduction

Every purge cycle leaves usable adhesive inside the mixer nozzle. Over time, that waste adds up, especially when using structural adhesives, thermally conductive materials, or potting compounds.

Xemex low-waste static mixers help reduce that loss by minimizing retained volume inside the mixer body, improving overall material efficiency.

Ready to Find the Right Mixer?

If you are trying to reduce adhesive waste, improve mix consistency, or find a better mixer for your cartridge glue or meter-mix process, Xemex is worth a closer look.

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